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Coming up in H&SS February: Counterbalance Trucks; Heavy Duty Lifting & Moving; The Cold Store; Warehouse Flooring; Pallets & Pallet Handling; Bespoke Structures

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Fresh ideas from CSL
December 1st 2009

On the strength of previous handling solutions provided by the company, Fresh Direct has awarded Conveyor Systems Ltd (CSL) the contract to design and install a new conveying and packing system to enable fresh produce to be picked and delivered from its chilled warehouse in Bicester.

From bulk deliveries, pallet loads of fresh vegetables and fruit are transported on a twin track gravity roller conveyor into a packing area to be decantered into orders and smaller trays. These are conveyed on gravity roller track stainless steel decked packing tables, which feature a shared centre shelf and film reel magazine.

Alongside is a four tier powered lineshaft roller conveyor to feed and present different heights of plastic tray, which are selected according to order content.

The second conveyor up from floor level was designed to be inline with the height of each packing table, enabling operatives to easily slide the full transit tray on to the powered roller conveyor to be transported to the palletising and dispatch area.

Produce is also picked on a mezzanine floor and CSL designed and installed a system to provide accumulation and a controlled flow of completed and packed orders through to palletising and dispatch. For continuous, smooth vertical transfer of plastic trays in either direction, CSL provided a cost effective solution by installing a refurbished spiral conveyor.

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