Conveyor Systems Limited, Full design and install

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Full design and install
May 1st 2010

Heating technology manufacturer Vaillant returned to Conveyor Systems to re-configure and relocate one of three existing CSL packaging conveyor lines, modifying PLC software to handle a new product introduced to the range. The fully automatic heavy duty system was designed to transport a new central heating boiler on a polystyrene base to an ergonomic position that facilitates quick and safe packing in an 875mm high cardboard sleeve, prior to banding.

Product is transferred down an inclined conveyor to a low level gravity conveyor to provide the optimum working height for applying packaging materials. Once packed the load is transported on powered roller conveyor and singulated by means of an automatic stop, indexing product feed to two inline banders to secure the load.

Exiting the bander, product is gathered at the end of the line to be removed and palletised by a vacuum lifter. CSL designed and installed the system, including mechanical repositioning of existing kit.

More articles from Conveyor Systems Limited:

CSL continues association with Diageo at new Leven bottling hall (17th May 2012)

Work on the multi-million pound restructuring and expansion of the bottling facilities at the Leven site of the drinks giant Diageo is well under way and has involved long term supplier Conveyor Systems Ltd (CSL).

From Newsletter Stories

Toolbank look to Conveyor Systems to streamline order picking process (29th March 2012)

Toolbank, one of the UK’s leading distributor of hand and powered tools, take pride in the wide range of its stock profile and the high levels of availability and customer service.

From Newsletter Stories

CSL helps keep music moving (1st March 2012)

Distributor of international entertainment music brands, arvato has awarded Conveyor Systems Ltd (CSL) a further contract to upgrade and improve the existing materials handling system that CSL had installed several year

From Conveying

CSL expands to new premises to meet growing demand (29th February 2012)

Due to expanding sales and a growing demand on the business, Conveyor Systems Ltd (CSL) is pleased to announce its expansion and relocation to new, larger and more modern premises, whilst remaining in the Swadlincote area of Derbyshire.

From Newsletter Stories

arvato return to CSL to upgrade handling systems (31st January 2012)

As the exclusive distributor for some of the worlds leading international entertainment music brands, arvato has become the UK’s largest music distributor over the last three years. In 2010, arvato distributed more than 100 million CDs and DVDs across the UK.

From Newsletter Stories

Order picking boosted (1st January 2012)

Eyewear manufacturer Jai Kudo specified a bespoke conveyor circuit from Conveyor Systems (CSL). The handling solution boosted the order picking efficiency for optical lenses from specially adapted vertical pickto- light

From Conveying

Order picking streamlined (1st December 2011)

Logistics director impressed by energy efficient automated scheme, user friendly controls, increased efficiency and an orderly flow of completed orders

From Conveying

Ten tips for installing conveyors (1st March 2011)

A practical guideline to choosing conveyors from Steve Graham of Conveyor Systems

From Conveying

Fine tuned handling (1st February 2011)

When a specialist music, DVD/video and computer games retailer looked to create shopfloor space in its 40+ stores in and around the M25 by reviewing delivery procedures from its distribution centre, CSL was appointed to

From Conveying

Conveyor Systems provide automated handling solutions (14th October 2010)

Conveyor Systems Limited (CSL) will exhibit details of a range of bespoke conveying solutions at IMHX.

From Newsletter Stories

See your future solution with csl (1st October 2010)

Conveyor Systems Limited (CSL) will exhibit details of a range of bespoke conveying solutions.

From Conveying

Goods inward centre (1st September 2010)

CeDo, leading manufacturer and supplier of polyethylene and aluminium disposable household branded products, recently appointed Conveyor Systems to design and supply a goods inwards centre for unloading boxed goods from

From Conveying

Recycling centre 'baled out' by CSL (1st August 2010)

Conveyor system increases throughput and reduces reliance on lift trucks

From Conveying

Conveying a range of solutions (1st April 2010)

At Stand 5864 at Total Processing & Packaging 2010 (NEC, 25 to 27 May) Conveyor Systems Limited will exhibit details of a range of conveying solutions that have been used to interface and integrate with other OEM packag

From Distribution

Fresh ideas from CSL (1st December 2009)

On the strength of previous handling solutions provided by the company, Fresh Direct has awarded Conveyor Systems Ltd (CSL) the contract to design and install a new conveying and packing system to enable fresh produce t

From Conveying

Ensuring goods stay fresh (1st October 2009)

A conveying and packing system from CSL is heping to ensure Fresh Direct's produce remains as fresh as possible at point of delivery.

From Information technology

Spiral conveyors and more at PPMA expo (1st August 2009)

On stand G40 at this year's PPMA exhibition, Conveyor Systems Limited (CSL) will exhibit details of a range of conveying solutions including the novel spiralveyor that has been used to interface and integrate with other

From Conveying

Packline system's on the case (1st April 2009)

A leading biscuit manufacturer recently tendered a packing line contract. Potential suppliers had to demonstrate accuracy of case fulfilment and provide a case reject system prior to automatic sealing. Conveyor System

From Conveying

Conveyors take away pizza (1st October 2008)

When a producer and distributor of chilled foods wanted to transfer individual and stacked film-wrapped pizza bases between high and low care food quality areas, Conveyor Systems (CSL) provided the solution.

From Conveying

Mixed salad machines integrated (1st August 2008)

Langmead Farms, supplier of quality salad products, constantly reviews its processes to provide the best quality products in the most cost effective and efficient way. Having installed stateof- the art baggers, check

From Conveying

Custom built for a clean room (1st April 2008)

A leading multi-national pharmaceutical company who had previously worked with Conveyor Systems Ltd (CSL), has awarded the company a contract to design and build an inspection and packaging belt conveyor to operate in

From Conveying

Bread rolls on CSL conveying system (1st February 2008)

Conveyor Systems has designed an end of line conveying system for the packaging of various sized bags of flavoured bread rolls into cartons and plastic supermarket trays.

From Products

Energy-efficient move for hospital supplies (1st October 2007)

As part of the modernisation strategy developed by NHS National Procurement to streamline the way supplies are ordered, stored and delivered to hospitals across Scotland, a 100 000ft2 NDC was planned to operate as a c

From Conveying

No sick bays mean richer pickings (1st October 2007)

Conveyor Systems has completed a storage and handling system for NHS National Procurement that maximises storage areas and optimises order picking and fulfilment

From Products

Spiral solution for drinks business (1st June 2007)

When Diageo decided to make changes to its packaging lines at Shieldhall, Glasgow, it awarded the contract to Conveyor Systems. CSL's spiral conveyors are fitted with an inverter as standard both to allow speed variat

From Conveying

CSL makes a hit with Universal Music (1st April 2007)

The consolidation of order picking operations at the Universal Music Group distribution centre at Kingston, Milton Keynes has been successfully completed by Conveyor Systems. The new £400,000 upgraded system involved the inte

From Conveying

Spiralling into control (1st April 2006)

When Diageo decided to make changes to its packaging lines, the contract went to material handling specialist, Conveyor Systems. This was for the supply of powered roller/diverter units and two spiral elevators to transport sealed cases of 6/12 bottl

From Conveying

CSL chute to fill at Chivas (1st April 2006)

When whiskey producer, Chivas, needed to increase hand picking rates and create more ergonomic picking positions at its Newbridge plant, it turned to Conveyors Systems Limited (CSL) to provide a solution.

From Conveying

Controlled case flow (1st February 2006)

As a preferred supplier to foodservice distribution company, Pauleys, Conveyor Systems was contracted to modify two existing lines and provide a new materials handling system to coincide with the extension of an existing mezzanine floor.

From Conveying

On the case of improved bottle flow (1st December 2005)

To increase handling efficiency and the flow of cases from a case erector located on a mezzanine, down to a manual packing station in its bottling hall, William Grants & Sons Distillers has appointed the services of Conveyor Systems Limited (CSL).

From Conveying

CSL nails handling requirements (1st October 2005)

In the past Wolf Systems used a forklift to move one tonne pallet loads of boxed metal roofing nail plates from production to a warehouse 100m away. Now Conveyor Systems has provided a solution that saves on energy and labour, reduces forklift travel

From Conveying

CSL feeds security system (1st October 2005)

Conveyor Systems Limited has been awarded a contract to design and supply a handling system to transport stacks of plastic tote trays through an automatic security wrapping system.

From Logistics distribution

Safe, controlled tote box flow (1st February 2005)

Conveyor Systems has recently reviewed the order picking process at Robert Lee (London) and provided a system that increases efficiency and reduces staff movements within the restricted space available.

From Conveying

Robust, compact, simple to operate (1st December 2004)

Following the introduction of a mezzanine at Pauleys, the national food service distribution company, Conveyor Systems Limited (CSL) supplied and installed a compact spiral conveyor, which is robust, reliable and simple to operate.

From Conveying

Packaging waste removal (1st December 2004)

Following the successful installation of integrated order picking/packing lines at Pauleys of Corby, Conveyor Systems Limited (CSL), was approached to provide packaging waste removal from the order picking face.

From Conveying

Packaging waste removal (1st October 2004)

Following the successful installation of integrated order picking/packing lines at Pauleys of Corby, Conveyor Systems Limited (CSL), was approached to provide packaging waste removal from the ordering picking face.

From Conveying

Modular high speed switch sorter (1st April 2004)

Offering enhanced versatility with bi-directional (left/right) 45 sortation, CSL has introduced a new modular high speed, pneumatically operated switch sorter. Requiring minimum space between conveyed products, the compact design contributes to optim

From Conveying