Inductive power transfer system
October 1st 2006

Use of an Inductive Power Transfer (IPT) system from Excel Automation at Intier Automotive Interiors has resulted in a more versatile production process. The system has helped to deliver drive to individually powered trolleys that support cockpit assembly throughout a multistation assembly line for the new Mini.

Excel Automation's design team put forward the idea of using individually powered trolleys, channel guided throughout the process.

Concern over excessive use of floor space was soon quashed since each trolley would be only 60cm wide.

The system enables Intier Automotive Interiors to release one cockpit every 80 seconds for shipment to the main car production line.

Each trolley supports a cockpit carcass between end clamps, and to enable the convenient component assembly a large handwheel and associated simple pull brake-release has been incorporated allowing rotation of the whole cockpit. At completion of each specific assembly process the operator presses a button and upon release of a 80 second tact time the trolley moves to the next station.

The installation highlights how Excel Automation looks for the most advantageous solution for its client, not necessarily following conventional guidelines.

More articles from Excel Automation Limited: