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HSDGuide.com

Stop whining and belt up
August 1st 2009

With controlling whole life costs right at the top of everyone's agenda, Richard Cole, materials handling industry sector manager at Habasit Rossi, looks at how the latest developments in conveying solutions technology can deliver tangible improvements

In order to maximise plant output, the industry requires solutions that are durable, reliable and built to withstand the demands of today's demanding manufacturing environments, where systems are often required to run for 24 hours a day, 365 days per year.

The performance of conveying systems makes a real difference to overall efficiency of materials handling plants and as such, the industry as a whole stands to benefit from some measureable improvements by re-assessing its current systems.

Choosing the right belting solution There is a vast selection of high performance belting solutions available to the materials handling industry. For example, PVC coated fabric belts are available in a wide range of surface types, structures and belt strengths and offer excellent cost-value ratio suitable for ascending, descending and horizontal conveying and merging applications.

Power transmission belts, which are well proven in live roller drive applications can be tailor-made to suit specific needs.

These high efficiency flat belts are suit high power transmission and provide energy savings, with leading solutions providing savings of 6 - 8 per cent in certain situations because of their flexible bending properties.

Right on time Designed for use in general conveying and linear movement applications where exact product placement and precise component positioning is required, timing belts can improve efficiency in a broad range of applications, such as automotive assembly, furniture manufacture, component assembly and pick and place systems.

Timing belts designed for applications where traditional belt options are unable to provide accurate product synchronisation are becoming more widely available on the market. Precisely formed teeth with accurate tooth tolerance and robust steel and aramide cords, ensure consistent and exact positioning of the product being conveyed.

Product innovation The latest generation of plastic modular belts, which are used in a wide range of belting applications in materials handling and general conveying, are manufactured with a variety of surface profiles to grip products such as boxes, travel up steep inclines and maintain product orientation.

Many providers now offer plastic modular belts which reduce product damage, downtime and overall maintenance, which in turn provide increased belt life and increased throughput.

The all plastic design of these belts promotes long life and superior performance in many applications. Multiple widths are achieved by using a 'bricklayed' pattern, which also promotes high lateral and diagonal belt strength and stiffness.

Like virtually all sectors, the UK materials handling industry is currently facing a real challenge to ensure it remains cost effective and achieves high levels of sustained productivity. In this respect, some belt manufacturers have developed truly innovative products that help to ensure production facilities continue to run at optimum efficiency to control costs, minimise downtime and maximise productivity during the difficult times ahead.

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