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Improved system performance
June 1st 2009

Due to increased volume at its NLC (national logistics centre), online computer and electronics retailer, dabs.com, needed to upgrade part of its conveyor control system and host interfacing. The existing system, installed by Transnorm some years ago was based around two PLCs, one of which looked after motor control and switching, while the other looked after sortation, code reading and comms with host.

Dabs discussed with Transnorm the various possibilities and together they concluded that a single super fast PLC was required, with the Gateway to host via a PC based software package, Gypsy, supplied by Transnorm through a partner company.

In this instance the PLC was upgraded from the Rockwell SLC range to the Contrologix range. The Gypsy system was loaded to the PC and a careful switch over was implemented. Lots of testing both on and off site gave Dabs the confidence that Transnorm could achieve significant increases in performance.

Following the successful transition, Dabs reported benefits very early on and said that the payback was less than 6 months thanks to the increased throughput and reduced downtime due to comms issues. Dabs reported that it was also able to lower headcount as the need for checking/ supervision was reduced.

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