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Coming up in HSS June: Specialist Trucks (inc telehandlers, sideloaders, heavy duty trucks & container handlers); Pallet Networks; Transit Packaging (inc pallets, shrinkwrap, containers, temp controlled, strapping, weighing & dimension analysis); Value Added Logistics. Supplement: The Warehouse

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October 1st 2009

Mark Hewitt, CEO of specialist logistics company iForce,believes that combining multi-channel returns processing within the same centre as e-fulfilment will increase efficiency and is the next big step in returns management

Handling returns is an important part of the retail process, no matter what the channel. Being able to offer such a service will enhance the retailer's appeal but it comes with complexity and a cost. Processing a return can be 2-3 times that of an outbound shipment of the same item. That's why returns can devour some 30-35 per cent of profits. However, as between 70-90 per cent of the asset's value goes straight to the bottom line, getting returns processing right can deliver some very attractive cash flow possibilities, not to mention significant customer service advantages.

Creating a returns processing operation that carries significant appeal to retailers requires a solution built around a technologically advanced streamlined processing system. Using software to provide real time information gives retailers the ability to pre-plan work schedules and agree disposition/delivery routes before the items have been received at the returns centre.

It will also provide the visibility of what assets have been returned and their location. This is important to avoid assets being 'lost' in a store or a warehouse gathering dust and diminishing in value. This is a particular problem in the electrical industry where the WEEE Directive is also driving returns. Here, the pace of technological development is so rapid that a TV sitting in a warehouse for weeks can be superseded by newer technology and its resale value is therefore reduces with time. In such cases, time really is money.

Because returns operations will need the ability to handle some big number throughputs, dealing with this specialist form of logistics can present a retailer with a complex problem. But it's one that can be resolved profitably. One way of dealing with the issue is to outsource returns processing to a specialist that can provide a scaleable solution, particularly if the specialist can guarantee same-day processing with the returns centre delivering cash flow via the agreed credit/disposition route while delivering 100 per cent on Key Performance Indicators (KPIs).

The outsource supply company can offer the retailer track and trace from when the product is returned to the store all the way to dispersal back into stock, on sale or disposal or recycling.

Returns processing is a significant aspect of the rapidly growing online retail sector. Fulfilling online orders is also a specialist practice and placing this operation together under the same roof as returns processing - not just for online retail but for a retailer's other channels, including retail stores, is an exciting innovation that can drive efficiency even further. By managing these processes in a single centre, the outsource supplier can provide an efficient supply loop rather than having a disparate service through a number of channels.

Take for example Sainsbury's new non-food online service.

The service iForce is providing is a first for the UK fulfilment sector as it combines online fulfilment, online returns and retail returns processing for Sainsbury's non-food goods under one roof a the 250,000 sq ft depot in Corby, Northamptonshire.

iForce's multi-channel returns processing service consolidates returns of non-food products bought from retail stores and online. It does this using an in-house returns management system, called ReSCU to manage the dispersal of the returns via routing perfect condition goods straight back to stock or the onward sale of raw returns and discounted lines via the Buy- Force platform.

A further development that will add value to a returns solution would be providing a platform that sells both single and bulk pallets of all types of customer returns as well as de-ranges, over stocks and end of line products to B2B customers and the general public, such as the Buy-Force platform developed by iForce.

Of course some items cannot be sold on and it is also important to have the ability also to recycle obsolete items in accordance with regulations, such as the WEEE Directive, to all but eliminate waste going to landfill. At iForce, for example, we have established a strategic partnership with JBM International to recycle those returns that no longer have economic value. Through its state of the art processes JBMI can recycle the vast majority of elements from the returns, thus saving iForce's customer's further expense and reducing landfill to less than 1% of items.

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