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Keeping concrete strong
August 1st 2008

After an initial survey of the warehouse floor, CG Flooring Systems (CGFS) recommended slab and joint repairs, with a 10mm fast track cementitious pump screed installation for multimetal and steel stockholder, Aalco's Halesowen plant.

During initial slab repairs it was found that the concrete slab was not thick or strong enough to meet future operating requirements.

Typical thickness is 150mm, and the floor was only 75mm in the areas that required repair. This was not suitable for sustaining heavy MHE traffic. CGFS submitted a proposal to affect a proper repair. Due to the time frame and the need for the warehouse to remain operational, CGFS worked on the solution over two weekends.

The first weekend involved breaking out the floor area to 180mm deep. The areas were saw cut for sharp arris edges, where dowel bars were inserted to the arris edges as a load transfer mechanism. Damp Proof Membrane (DPM) and reinforcement mesh were installed prior to pouring a rapid strength concrete floor.

The process offered an additional intensity to the floor capacity.

The final weekend included surface preparation by shot blasting and diamond grinding. A 10mm cementitious fast floor system was then installed to 1135m2 in one day. The floor dried within 3 to 4 hours.

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