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A tonic for Coke
August 1st 2007

On time and on budget, FKI Logistex has designed, manufactured and installed a fully automated warehouse for Coca-Cola Enterprises (CCE).

The high-tech facility provides on-site storage for the first time at CCE's Edmonton production unit, eliminating expensive double handling operations.

Housing 25,224 pallet locations, and now the most modern of the six UK-based warehouse and distribution centres operated by CCE, the unit is designed to accommodate future growth forecasts.

Linked to five bottling production lines and handling product for CCE customers throughout London and the South of England, the new warehouse can receive 200 pallets and despatch 300 pallets every hour. Interfaced to the CCE host WMS, the Logistex Warehouse System handles every movement from receipt to despatch.

FKI has to meet targets of 98.5 per cent to 100 per cent full system availability and 65 per cent throughput even when 'down'.

The 33-metre clad rack building features 12 aisles with fully-automated FKI Logistex storage and retrieval systems, each incorporating 32-metre high, double-deep pallet-handling cranes. Five automated elevator units connect the production lines to a high-level pallet system.

Heavy-duty conveyor systems are bespoke for CHEP and MU pallets.

Handling pallet types including GKNs and 2 x 800 x 600 plastic merchandisable units, a twin-level shuttle system automatically sorts pallets to customer loads.

The pallet-handling systems include four transfer cars and five vertical transfer devices.

Incorporating pre-despatch, double-tier gravity lane marshalling, the warehouse has close-coupled loading bays for ultra-fast vehicle turnaround. Alongside integration, FKI was responsible for the supply of mezzanine floors, sprinklers and wall and roof cladding.

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