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Coming up in HSS June: Specialist Trucks (inc telehandlers, sideloaders, heavy duty trucks & container handlers); Pallet Networks; Transit Packaging (inc pallets, shrinkwrap, containers, temp controlled, strapping, weighing & dimension analysis); Value Added Logistics. Supplement: The Warehouse

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No room for error
August 1st 2009

Konecranes national distributor, Cooper Specialised Handling, is helping in the safe decomissioning of a nuclear power station with a custom-built reachstacker

The Konecranes reachstacker supplied by Cooper SH will handle 45 tonne concrete overpacks containing Intermediate Level Nuclear Waste (ILW) for Magnox North at its Trawsfynydd Site. The truck will move the ILW into a purpose-built store which will contain the waste until a national repository has become available.

Cooper SH designed a special attachment to handle the specially built 2.5 metre square concrete overpacks encasing a heavy duty stainless steel box in which the waste is transported. Critical factors to the safe application include the control of the vertical lift the distance of the driver from the box of ILW and a number of bespoke recovery procedures.

Doug Barber, ILW Store Project Lead at Trawsfynydd Site "The UK nuclear industry is one of the toughest industrial regimes in the world," says Doug Barber, ILW Store Project Lead at Trawsfynydd Site. "We needed absolute control of the vertical lift, a machine that could perform accurately under extremely slow conditions as well as a facility for total manual override." Magnox North personnel were involved throughout the design, manufacturing and testing process that saw numerous visits to the Konecranes production facility in Markaryd, Sweden. This was an essential pre-requisite of the supply contract to adhere to the strict quality demands of the nuclear industry.

The specially designed attachment has elongated twist locks which produce a synchronised arc and extension as the boom moves in, ensuring a permanent vertical lift.

The Konecranes machine has also been programmed with different logic and load curve characteristics to handle the waste load versus the lighter stillage utilised for handling drums, thereby ensuring each load is handled with the same care and attention.

The 45 tonne Konecranes truck will move a total of 250 boxes of ILW into storage over the five years of its operational life, working for a total of 25 hours. Cooper's contract includes full contract hire and all-inclusive service and maintenance and the total contract equates to a cost in excess of £16,000 per hour

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