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Storage and retrieval
October 1st 2007

When British Gas commissioned its new 12,800m2 distribution centre in Leicester,KNAPP was awarded the contract to supply the facility's £6 million automated handling and storage system. At the heart of the logistics solution are four different storage and retrieval systems: a 2-aisle Automated Storage and Retrieval System (ASRS), two KNAPP Order, Storage & Retrieval (OSR) systems and a pick-from-pallet Very Narrow Aisle (VNA) installation. Goods are stored in and picked from these ASRS, OSR and VNA areas according to product dimensions and usage. Faster-moving lines are stored in one of the 37,600 storage positions in the ASRS, where two miniload cranes retrieve totes from the higher storage positions and place them adjacent to 18 picking stations on two levels. Ordered items are picked from the miniload storage totes by operators using pick-bylight technology. Slowermoving and small parts are stored in the KNAPP OSR16 storage and retrieval system. Here, 20,608 trays can be stored, but – as many of these stored parts are physically small – the trays are subdivided into compartments, resulting in a total of 44,780 compartments. Order picking at the three OSR workstations is also facilitated by KNAPP pickby- light technology.

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