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HSDGuide.com

Sharper scissors slash risk
December 1st 2008

Laweco UK's Jon Tridgell says recent loading bay work for Wincanton illustrates that best technology and practise deliver both a safer environment and increased productivity

The search for ever higher speed and productivity means every phase in the supply chain is under scrutiny, not least the loading bay.

Companies installing loading bay equipment have to meet the challenge of operational changes such as multi-client warehousing, changing shift patterns, faster turnaround times and the increasing use, for example, of 'high cube' double decked trailers. In addition they are expected to offer greater levels of functionality and meet the demands of rigorous health and safety legislation.

Scissor-lift specialist, Laweco, has recently been involved in several installations for Wincanton clients that presented both engineering and operational challenges.

To accommodate double decked trailers serving a specialist flammable goods store, the company installed a 5000kg scissor lift loading platform and ancillary equipment that, besides meeting ATEX Zone 2 standards, had to provide an ergonomic and safe working environment for staff.

Similarly, the installation surface-mounted lifts in a building in which excavations to the floor were impossible also had to satisfy a plethora of safety regulations.

Additionally required was considerable operational flexibility, as well as the facility for straightforward and inexpensive possible future relocation.

While fulfilling client needs and expectations is the key objective, in specifying a loading bay lift, the safety of workers, goods and equipment is paramount.

Laweco's view is that compliance with Work at Height and related regulations is merely the minimum starting point.

Figures from the HSE for 2006/7 for injuries at work show that falling from height, being struck by a moving vehicle or a moving or falling object accounted for 48 per cent of fatalities and that amongst injuries caused by falls from height, some 68 per cent involved falls from less than two metres. Not surprisingly therefore, the company recommends that all platform working areas are fitted with full safety rails and gates to prevent falls by personnel as well as reducing the risk of injury from – and of damage to – falling goods. A full cage at floor level, manufactured in perforated steel for enhanced visibility, protects staff and avoids the possibility of errant trucks crashing into raised lifts.

The very nature of hydraulically operated loading platforms enables the use of powered mechanical handling equipment to load and offload heavy goods. While this involves new risks, with sensible safety planning this substantially cuts the risk of manual handling accident and injury – and offers increased flexibility and a more worker-friendly workplace. By fitting clear safety markings and operating instructions along with warning lights, alarms, safety switches and even CCTV monitoring, the loading bay can, even as one of the busiest areas of any warehouse, be one of the safest. However, many accidents in the workplace are the result of human error, making it is impossible to overstate the case for adequate training.

Besides the personal cost, accidents can have a very detrimental effect on businesses through lost output, damage to goods and machinery, increases in insurance costs and the possible financial implications of prosecution (the new Corporate Manslaughter act comes into force in 2009).

But, by employing best technology and practise, a safe working environment and a good safety record both enhances productivity and reduces costs – forming the key building blocks of a company's reputation. Laweco, and its clients, believe that greater safety and the avoidance of accidents need never come at the expense of speed and efficiency.

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