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HSDGuide.com

Star performer boosts chill times
February 1st 2009

Star Refrigeration has designed and manufactured an efficiency boosting cooling system for Granville Food Care in Northern Ireland to replace an existing R22 plant and increase production to meet demand from UK retailers.

Star's turnkey cooling solution comprised a stateof- the-art ammonia and carbon dioxide (CO2) cascade plant. Operating on natural refrigerants, the dual purpose plant provides cooling for both blast freezing and cold storage. The cascade plant supplies cooling to three cold storage areas and seven blast freezers at the Granville facility. Star's refrigeration system is one of the first in Northern Ireland to use CO2 technology for blast freezing.

"The ammonia and CO2 cascade plant has allowed Granville to reduce energy consumption and gain a significant increase in throughput, by improving product freeze times by 23 per cent," says Star's Rob Lamb. "The plant also has a very low ammonia charge, which is isolated to the plant room. Overall, the new refrigeration plant has enabled the client to expand business without further investment in building infrastructure." The Granville plant has a total refrigeration capacity of 1,227kW. The system was designed with sufficient inbuilt compressor capacity to allow future expansion of the existing cold store.

The new plant is located in a purpose built plant room adjacent to the main building. It comprises two low temperature CO2 compressors and surge drum, supplying liquid CO2 to cold stores and blast freezers. It also features two ammonia compressors and evaporative condensers, as well as two ammonia to CO2 cascade heat exchangers.

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